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Hydraulic Pipe Bending Machine
We are a leading Manufacturer of pipe bending machine, hydraulic bending machine, pipe bender and three roller pipe bending machine from Pune, India.
Pipe Bending Machine
Product Price: Rs 1,20,000 / SetGet Best Price
Product Details:
| Max Capacity (Dia X Thickness) | More Than 50 mm X 5 mm |
| Min Capacity (Diameter) | 20 mm |
| Max Bend Radius | 350 mm |
| Type | Hydraulic |
| Operation Mode | Semi-Automatic |
| One Universal Die Set | Yes |
| User Manual | Yes |
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Hydraulic Bending Machine
Product Price: Rs 1,50,000 / PieceGet Best Price
Product Details:
| Max Bending Radius | 200 mm |
| Usage/Application | Industrial |
| Bending Material | Mild Steel |
| Automation Grade | Automatic |
| Material | MS |
Key Components:
1. Hydraulic System: The core of the machine that provides the power necessary to bend materials. It consists of a hydraulic pump, cylinders, and hydraulic fluid. 2. Bending Die: The die is the tool that shapes the material. Different dies can be used to create different bending angles and radii. 3. Clamping Mechanism: Holds the material securely in place during the bending process. 4. Control System: Allows the operator to control the bending angle, speed, and other parameters. In advanced models, this can be a computerized interface. 5. Frame and Workbench: The machine’s structure, which supports the hydraulic system, die, and material being bent.
Types of Hydraulic Bending Machines:
1. Hydraulic Pipe Bending Machine: Specifically designed for bending pipes and tubes, these machines can create smooth, consistent curves in pipes of various diameters. 2. Hydraulic Sheet Bending Machine: Used for bending sheet metal, often in the form of press brakes. These machines apply pressure along a straight line to create V-shaped, U-shaped, or custom bends. 3. Hydraulic Rod Bending Machine: Used for bending solid metal rods into various shapes and angles, often used in construction and metal fabrication. 4. CNC Hydraulic Bending Machine: A more advanced version with computerized controls, which allows for highly accurate, programmable bending operations.
Working Principle:
• Hydraulic Force: The hydraulic system generates pressure by pumping hydraulic fluid into cylinders, which move the bending die or arm. • Bending Process: The material is placed in the machine, clamped securely, and the hydraulic system applies force to bend the material around a fixed die. • Control: The operator can adjust parameters like the bending angle, speed, and pressure to achieve the desired bend.
Applications:
1. Automotive Industry: Bending pipes for exhaust systems, frames, and other components. 2. Construction: Creating structural components like handrails, beams, and trusses. 3. Aerospace: Bending lightweight but strong materials for aircraft components. 4. Shipbuilding: Bending metal plates and pipes used in ship hulls and other structural parts. 5. Manufacturing: Bending metal parts for machinery, equipment, and industrial systems.
Advantages of Hydraulic Bending Machines:
1. High Precision: Hydraulic bending machines provide accurate and consistent bending angles, which is essential for high-quality production. 2. Versatility: These machines can bend various materials, including steel, aluminum, copper, and stainless steel, as well as different thicknesses and diameters. 3. Powerful and Efficient: Hydraulic systems can generate a lot of force, allowing for the bending of thicker and stronger materials than mechanical systems. 4. Smooth Operation: The hydraulic system allows for smooth, continuous motion, reducing the risk of material damage like wrinkling or cracking. 5. Programmability: CNC hydraulic machines offer advanced control, enabling complex, multi-step bending operations with minimal manual intervention.
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Pipe Bender
Product Price: Rs 20,000 / PieceGet Best Price
Product Details:
| Type of Pipe Bender | Hydraulic Pipe Bender |
| Country of Origin | Made in India |
| Brand | Ujwal |
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Product Price: Rs 1,00,000 / PieceGet Best Price
Product Details:
| Automation Grade | Semi-Automatic |
| Power | Hydraulic |
| Max Bending Radius | More Than 250 mm |
| Brand | Ujwal |
| Country of Origin | Made in India |
Key Components:
1. Three Rollers: • Top Roller: This is usually the adjustable roller that moves vertically (up and down) to control the bend’s radius. • Bottom Rollers: These are fixed and rotate the pipe or profile through the machine while applying bending force. 2. Electric or Hydraulic Power System: The machine can be powered by an electric motor or hydraulic system to move the rollers and provide the force needed to bend the pipe. 3. Frame/Structure: A heavy-duty steel frame that holds the rollers in place and supports the machine during operation. 4. Control Panel: Allows the operator to adjust the roller positions, bending speed, and pressure. 5. Guide Rollers: Some machines are equipped with side guide rollers to help maintain the shape of the profile and ensure the bend is consistent.
Types of Three-Roller Pipe Bending Machines:
1. Manual: These machines are operated by hand, typically for small-scale or light-duty applications. 2. Electric: Powered by an electric motor, these machines are more powerful and are used for larger pipes and more frequent bending tasks. 3. Hydraulic: These use hydraulic power to move the top roller and provide force, suitable for bending larger diameter pipes or thicker materials. 4. CNC: Computer-controlled versions that allow for precision bending and automation, often used in industrial applications where high accuracy and repeatability are needed.
Working Principle:
• The pipe or profile is placed between the three rollers. • The two lower rollers rotate the pipe while the upper roller applies pressure downward to bend the pipe into a curve or arc. • By adjusting the position of the top roller, the operator can control the tightness of the bend. • The machine can produce different radii and angles depending on the settings of the rollers.
Bending Process:
1. Loading the Pipe: The pipe or tube is placed between the three rollers, usually with the outer two rollers positioned at the desired spacing based on the pipe size. 2. Adjusting the Rollers: The top roller is adjusted downward to begin bending the pipe while the two lower rollers rotate the pipe forward. 3. Bending: As the pipe moves through the machine, the top roller continues to press the pipe, gradually forming the bend. 4. Completing the Bend: The process continues until the desired angle or curve radius is achieved.
Applications:
• Construction: Bending structural pipes for building frameworks, handrails, and curved beams. • Automotive: Creating exhaust pipes, roll bars, and other curved components. • Shipbuilding: Bending pipes and sections used in ship hulls and frames. • Furniture: Used to form curved pipes and tubes for chairs, tables, and other metal furniture pieces. • Aerospace: Bending precision pipes and profiles for aircraft parts.
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