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Bending Machine
Pioneers in the industry, we offer u bolt bending machine, section pipe bending machine, hydraulic pipe bender, tube bending machine, section bending machine and tubing bender from India.
U Bolt Bending Machine
Product Price: Rs 1,00,000 / PieceGet Best Price
Product Details:
| Automation Grade | Semi - Automatic |
| Usage/Application | Industrial |
| Max Bending Radius | 200-250 mm |
| Brand | Ujwal |
Key Components:
1. Bending Dies: These are designed to form the “U” shape by bending the metal rod around a specific radius. The dies are often interchangeable to allow for different bolt sizes. 2. Clamping Mechanism: Holds the rod securely in place while the bending process is carried out. 3. Bending Arm or Rollers: These components push or roll the metal rod into the shape of a “U.” Some machines use a rotary arm to bend the rod, while others use rollers. 4. Control System: An interface that allows the operator to set bending angles, radius, rod length, and other parameters to ensure consistent production. 5. Cutting Mechanism: Many machines come with a cutting system that trims the rods to the desired length either before or after the bending process. 6. Feeding System: Automatically feeds the metal rod into the machine. In automated systems, the rods can be fed continuously for mass production.
Working Principle:
• The straight metal rod is fed into the machine, where it is clamped securely. • The bending dies or arms are positioned according to the desired U bolt dimensions. • The machine bends the rod around the dies to form the U shape, either by pushing, pulling, or rolling the rod. • Once the U shape is formed, the machine may cut the rod to the required length, depending on the machine’s configuration.
Types of U Bolt Bending Machines:
1. Manual U Bolt Bending Machine: A basic version where the operator manually bends the rod, typically for small production volumes or custom-sized U bolts. 2. Semi-Automatic U Bolt Bending Machine: Involves some manual input but mechanizes the bending process, making it faster and more consistent than fully manual machines. 3. Fully Automatic U Bolt Bending Machine: Designed for high-volume production, these machines automatically feed, bend, and cut the rods with minimal operator intervention. 4. CNC U Bolt Bending Machine: A computer-controlled machine that offers high precision and can be programmed to produce U bolts of different sizes and shapes in large quantities. Ideal for industrial-scale production.
Applications:
• Construction: U bolts are used to anchor pipelines, secure structures, and fasten heavy equipment to concrete or other materials. • Automotive: Used for attaching parts like exhaust systems, leaf springs, and chassis components. • Marine: Securing boat engines, equipment, and rigging. • Electrical: Fastening conduit or cable management systems. • Transportation: Securing loads on trailers or mounting components on heavy-duty vehicles.
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Product Price: Rs 1,00,000 / PieceGet Best Price
Product Details:
| Operation Mode | Semi Automatic |
| Power | Hydraulic |
| Material | MS |
| Phase | 3 Phase |
| Usage/Application | Industrial |
| Country of Origin | Made in India |
Key Components:
1. Rollers or Dies: These are the tools that the pipe or profile passes through. Typically, there are three rollers arranged in a pyramid or triangle, and they are adjustable to control the radius of the bend. 2. Hydraulic or Electric Drive: The machine is powered either hydraulically or electrically to rotate the rollers and push the pipe through to achieve the desired bend. 3. Frame: A strong, rigid structure that holds the rollers in place and supports the machine during the bending process. 4. Control Panel: Used to set parameters such as roller positioning, speed, and bending angle. 5. Adjustable Rollers: The position of the rollers can be adjusted depending on the size of the section being bent and the desired bend radius.
Types of Section Pipe Bending Machines:
1. Manual Section Bending Machine: Operated manually, often used for lighter materials and smaller projects. 2. Hydraulic Section Bending Machine: Uses hydraulic power to bend larger or heavier sections of pipe or metal profiles. 3. CNC Section Bending Machine: Computer-controlled for high precision and automation, used in large-scale production settings where repeatable accuracy is critical.
Features:
• Multi-Directional Bending: Section benders can bend pipes in both vertical and horizontal planes, allowing for complex shapes and arcs. • Bending Capacity: Can handle a wide variety of profile shapes, including round pipes, square tubes, rectangular sections, and other custom profiles. • Variable Radius: By adjusting the rollers, operators can achieve different radii and bend angles to suit the specific needs of the project. • Versatility: Section benders can work with various materials, such as steel, stainless steel, aluminum, and brass, making them versatile for different industries.
Applications:
• Architectural Structures: For bending metal pipes into arches, railings, and decorative metalwork in buildings. • Shipbuilding: Used to form curved metal sections required for ship hulls and frames. • Automotive: For bending exhaust pipes, roll cages, and chassis components. • Furniture Manufacturing: For creating curved metal furniture components like chair frames and tables. • Structural Engineering: Used for making curved beams and sections used in construction projects, such as bridges, stadiums, and tunnels.
Advantages:
• High Precision: Machines, especially CNC models, can produce very accurate bends without deforming the pipe or metal profile. • Versatility: Can bend a variety of pipe sizes, profiles, and materials, making them useful in multiple industries. • Efficient Bending: Hydraulic and CNC models can bend large sections quickly, improving productivity in large-scale projects. • Reduced Material Waste: With precise control, section benders help reduce the risk of material wastage due to inaccurate bends or deformations.
How It Works:
• The pipe or profile is placed between the three rollers. • The two outer rollers push against the pipe while the middle roller exerts pressure, bending the pipe as it moves through the machine. • By adjusting the distance between the rollers and controlling the force, the operator can control the radius and angle of the bend.
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Product Price: Rs 30,000 / PieceGet Best Price
Product Details:
| Capacity | 100 kg/hr |
| Usage/Application | Industrial |
| Bending Material | Mild Steel |
| Max Bending Radius | 200 mm |
| Country of Origin | Made in India |
| Brand | Ujwal |
Key Components:
1. Hydraulic Cylinder: Provides the force needed to bend the pipe by pushing a die into the pipe. 2. Bending Dies: Interchangeable forms (dies) are used to ensure the pipe bends at the desired angle and radius. 3. Framework: A sturdy base or stand holds the pipe and die securely in place. 4. Pump: The hydraulic system is operated either manually (with a hand pump) or electrically, to generate the necessary pressure for the bending operation.
Types of Hydraulic Pipe Benders:
1. Manual Hydraulic Bender: Uses a hand-operated pump to provide the force. Suitable for smaller pipes or light-duty tasks. 2. Electric Hydraulic Bender: Uses an electric pump for faster operation and is often used for industrial applications with larger pipes.
Applications:
• Plumbing: For bending metal or plastic pipes to fit in tight spaces. • Automotive: For custom exhausts and other tubing needs. • Construction: Used for bending structural steel pipes for various frameworks. • Manufacturing: Ideal for making precise bends in pipes and tubes used in machinery, furniture, and other products.
Advantages:
• Precision: Capable of producing consistent, accurate bends. • Strength: Can handle thick and durable pipes that manual methods struggle with. • Versatility: Works with various materials, such as steel, copper, aluminum, and other metals.
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